Sugarcane bagasse tray is an environmentally friendly tableware, and the production process is relatively simple, but some details and techniques need to be noted. sufficient sugarcane bagasse needs to be prepared, which is the main raw material for making sugarcane bagasse trays. When collecting sugarcane bagasse, dry, mold free, and odorless bagasse should be selected to ensure the quality and hygiene safety of the bagasse tray.
Next, it is necessary to process the sugarcane bagasse. Clean the sugarcane bagasse to remove impurities and dust. Then, air or dry the cleaned sugarcane bagasse to remove excess moisture. During the drying or drying process, attention should be paid to avoiding direct sunlight or high temperatures to avoid affecting the quality and color of sugarcane bagasse.
Next, it is necessary to crush the sugarcane bagasse. Put the dried or air dried sugarcane bagasse into a crusher for crushing treatment. The crushed sugarcane bagasse should be finely crushed as much as possible for subsequent processing and shaping.
The crushed sugarcane bagasse needs to be mixed and blended. According to the design requirements and usage requirements of the sugarcane bagasse tray, mix and blend sugarcane bagasse with other materials such as starch and cellulose. The proportion and proportion of mixing and blending need to be adjusted according to the actual situation to achieve the best molding effect and performance.
The mixed and blended sugarcane bagasse needs to undergo shaping treatment. Put the mixed material into the molding machine and shape the sugarcane bagasse into the desired shape and size through the action of high temperature and pressure. During the molding process, it is necessary to pay attention to the control of molding temperature and pressure to ensure the quality and appearance of the sugarcane bagasse tray.
The formed sugarcane bagasse tray needs to be dried. Put the formed sugarcane bagasse tray into a drying oven for drying treatment. During the drying process, it is necessary to pay attention to controlling the drying temperature and time to avoid excessive or incomplete drying.
The dried sugarcane bagasse tray needs to be polished and trimmed. Use sandpaper or other tools to polish and trim the sugarcane bagasse tray to ensure a smooth surface and neat edges. During the polishing and trimming process, attention should be paid to protecting the surface of the sugarcane bagasse tray to avoid scratches or damage.
Inspection and quality control of sugarcane bagasse trays are required. Check the size, shape, appearance, and strength of the sugarcane bagasse tray to ensure that it meets the design requirements and quality standards. For non-conforming products, rework or disposal is required to ensure the quality and reputation of the bagasse tray.
Packaging and sales of sugarcane bagasse trays are required. Select appropriate packaging methods and sales channels based on the characteristics of sugarcane bagasse trays and market demand. During the packaging process, it is important to protect the sugarcane bagasse tray to avoid damage and contamination. At the same time, it is also necessary to pay attention to the environmental protection and sustainability of packaging materials to comply with the environmental concept of sugarcane bagasse trays.
The production process of sugarcane bagasse trays requires attention to details and skills, as well as environmental protection and sustainability. Through reasonable processing and production, sugarcane bagasse trays can become an environmentally friendly, healthy, and economical choice of tableware, bringing convenience and assistance to people's daily lives.